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The sludges accumulated in a wastewater treatment process must be treated and disposed of in a safe and effective manner. The purpose of digestion is to reduce the amount of organic matter and the number of disease-causing microorganisms present in the solids. The most common treatment options include anaerobic digestion, aerobic digestion, and composting. Incineration is also used albeit to a much lesser degree.
Choice of a wastewater solid treatment method depends on the amount of solids generated and other site-specific conditions. However, in general, composting is most often applied to smaller-scale applications followed by aerobic digestion and then lastly anaerobic digestion for the larger-scale municipal applications.
Anaerobic digestion
Anaerobic digestion is a bacterial process that is carried out in the absence of oxygen. The process can either be thermophilic digestion, in which sludge is fermented in tanks at a temperature of 55°C, or mesophilic, at a temperature of around 36°C. Though allowing shorter retention time (and thus smaller tanks), thermophilic digestion is more expensive in terms of energy consumption for heating the sludge.
Anaerobic Digestion is the most common (mesophilic) treatment of Domestic Sewage in Septic Tanks, which normally retain the sewage, from one day to two days, reducing the B.O.D. by about 35 to 40%. This reduction can be increased by a combination of anaerobic and aerobic by installing in the Septic Tank.
One major feature of anaerobic digestion is the production of biogas (with the most useful component being methane), which can be used in generators for electricity production and/or in boilers for heating purposes.
Aerobic digestion
Aerobic digestion is a bacterial process occurring in the presence of oxygen. Under aerobic conditions, bacteria rapidly consume organic matter and convert it into carbon dioxide. The operating costs used to be characteristically much greater for aerobic digestion because of the energy used by the blowers, pumps and motors needed to add oxygen to the process. However, since the recent advent of stone fibre filter technology which uses natural air currents for oxygenation, this no longer applies.
Aerobic digestion can also be achieved by using jet aerators to oxidize the sludge.
Composting
Composting is also an aerobic process that involves mixing the sludge with sources of carbon such as sawdust, straw or wood chips. In the presence of oxygen, bacteria digest both the wastewater solids and the added carbon source and, in doing so, produce a large amount of heat.
Incineration
Incineration of sludge is less common due to air emissions concerns and the supplemental fuel (typically natural gas or fuel oil) required to burn the low calorific value sludge and vaporize residual water. Stepped multiple hearth incinerators with high residence time as well as fluidized bed incinerators are the most common systems used to combust wastewater sludge. Co-firing in municipal waste-to-energy plants is occasionally done, this option being less expensive assuming the facilities already exist for solid waste as well as no need for auxiliary fuel.
Sludge disposal
When a liquid sludge is produced, further treatment may be required to make it suitable for final disposal. Typically, sludges are thickened (dewatered) to reduce the volumes transported off-site for disposal. There is no process which completely eliminates the need to dispose of biosolids. There is, however, an additional step some cities are taking to superheat the wastewater sludge and convert it into small pelletized granules that are high in nitrogen and other organic materials. In New York City, for example, several sewage treatment plants have dewatering facilities that use large centrifuges along with the addition of chemicals such as polymer to further remove liquid from the sludge. The removed fluid, called centrate, is typically reintroduced into the wastewater process. The product which is left is called "cake" and that is picked up by companies which turn it into fertilizer pellets. This product is then sold to local farmers and turf farms as a soil amendment or fertilizer, reducing the amount of space required to dispose of sludge in landfills
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